SUNN ev Manual

SUNN Electric Vehicle Kit Assembly Manual

I. Introduction
    A. Tools
    B. Charging System
    C. Mechanical Assembly

II. Front Suspension

III. Chassis and front suspension

IV. Frame
    A. Front frames
    B. Roof
    C. Front grill frame

V. Firewall

VI. Mount Dash

VII. Transmission
    A. Transmission upper mounts
    B. Belt Tension Adjustments

VIII. Rear Transaxle

    A. Install Transmission
    B. Mount Transaxle to Chassis
    C. Chain

IX. Steering
    A. Rack and Pinion
    B. Steering Column
    C. Steering Wheel

X. Controls
    A. Throttle
    B. Brake Master Cylinder
    C. Floor board parking brake handle and cable

XI.      Control Wiring
    A. Firewall
        1. Terminal 3
        2. Powerboard
        3. Four Bank Charger
        4. Relays and Controller
        5. Turn Signal Lever
        6. Taillight harness
        7. Headlight harness

    B. Dashboard
        1. Terminal 4
        2. Controller Cable
        3. Amp Meter
        4. Solar wires
    C. Interior
        1. Horn and horn button
        2. Speed Sensor and speedometer
        3. Brake Switch
        4. Windshield Wiper motor
        5. Exterior, Trunk

XII. Interior
    A. Upholstery
    B. Seat belts
    C. Battery Box
    D. Seat Bottom
    E. Seat Back

XIII. Exterior
    A. Windshield
    B. Solar Panel
    C. Windshield Wiper
    D. Doors
    E. Mirrors
    F. Bumper

XIV. Power System
    A. Motor Wiring
    B. Battery

XV. Final Assembly
    A. Seat Bottom
    B. Trunk
    C. Wheels
    D. Front end alignment
    E. Hydraulic Brakes

XVI. Road Testing

XVII. Appendix
    A. Electrical Schematic
    B. Alltrex Controller Manual
    C. Dual Pro Charger Manual
    D. SI 100 Controller
    E. Solar Controller